Cargo.toml: 0.17.1 -> 0.17.2. Functionally identical to the prior
commit; 0.17.1 was never published to crates.io but a tag exists on
the remote pointing at an unrelated commit. Bumping past it.
src/disc/mod.rs:
- Cache priming (3-sector lookback) before patch's single-sector reads.
Drive read-ahead pulls in adjacent pages so the target may already be
cached when we ask for it. Throwaway reads — failures here don't
update mapfile state.
- When patch hits skip-limit on a range, leave remaining sectors
NonTrimmed instead of marking Unreadable. We never tried to read those
sectors, so don't give them terminal status — drive state evolves
between passes (cache, mechanical settle), and a later pass may
succeed.
tests/pass_n_patch_fix.rs:
- New regression test for the decrypt key inversion bug at
src/disc/mod.rs:1938-1942. Asserts decrypt_sectors is invoked with
the correct key when opts.decrypt=true.
tests/pass_n_size_aware_skip.rs:
- rustfmt-only changes.
Cargo.toml: 0.17.0 -> 0.17.1.
New disc/read_error.rs as the single entry point all read failures flow
through. Handler classifies the error, updates the in-flight context
(damage window, retry budgets, jump multiplier), and returns a
ReadAction the caller dispatches on. Pass 1 (sweep) refactored to use
it; ~340 lines of nested if/else collapsed into ~120 lines of action
dispatch. Adding a new error class = one match arm. Logging is in one
place. Bisect inner failures don't poison the damage window. Jump
multiplier capped at 64 (max 1 GB jump for batch=32 — observed prior
unbounded behavior produce a single 56 GB jump on a wedged drive).
Pass N (patch) damage_skip is now size-aware: each skip is capped at
range_remaining/4 rather than the absolute MB-scale escalation. The
old logic could leap over a 100-sector bad range that hides a 50-sector
good middle; size-aware convergence finds the good middles instead.
Tests in tests/pass_n_size_aware_skip.rs exercise the size-aware skip
against synthetic patterns (25-bad/50-good/25-bad and three good
middles in a row) and prove ≥98% of good middles are recovered.
Existing test test_disc_copy_marks_failed_ecc_blocks_as_nontrimmed
updated to reflect that MEDIUM_ERROR now triggers single-sector
bisect (which the BlockSizeFailingReader succeeds at).
- Fix unwrap in disc/mod.rs sweep() hot path using pattern matching
- Patch pass excludes Unreadable sectors from work list
- Expose bytes_bad_in_title for accurate UI reporting
- All 256 tests pass, cargo clippy clean with -D warnings
- DAMAGE_WINDOW 50→16, DAMAGE_THRESHOLD_PCT 25→12: triggers on 2nd scattered failure
- Previous 50/25% was too diluted by good reads between sparse failures
- copy() dispatch checks mapfile total_size == disc capacity_bytes (covers_disc)
- NonTried regions → sweep with resume=true (preserves mapfile)
- Only NonTrimmed/NonScraped/Unreadable → patch
- sweep_internal takes resume param: true when dispatching from existing mapfile
- Verified: Pass 1 from 30-100% completes in ~20 min with correct jumps through 3 damage zones
- CopyOptions: replace resume/skip_on_error/batch_sectors with single multipass bool
- Disc::copy() auto-detects pass from mapfile state: no mapfile or NonTried → sweep, only NonTrimmed/Unreadable → patch
- Fix bug where mapfile with NonTried regions incorrectly dispatched to patch mode
- SectorReader::set_speed() default method, Drive impl sends SET CD SPEED
- On damage zone entry: set_speed(0x0000) for better error recovery
- On damage zone exit (50 consecutive good): set_speed(0xFFFF) to restore max speed
- Disc::mapfile_for() returns /tmp/<name>.mapfile for null:// output
- patch_internal/sweep_internal as private helpers, CopyResult gains recovered_this_pass
- Adaptive probe algorithm in Disc::copy skip_on_error mode: after 4
consecutive errors, probe 1 sector at 256x batch (8 MB) ahead. If
good, zero-fill gap, mark NonTrimmed, jump. Clears bad zones in
seconds instead of hours.
- NOT_READY sense key (0x02) now retries up to 3x with 3s pause before
marking NonTrimmed. BU40N returns NOT READY for bad sectors, not
MEDIUM ERROR.
- PassProgress struct gains bytes_bad_total field for consumer-side
bad/retryable byte counts.
- Mapfile header version string fix: no longer duplicates 'libfreemkv v'
prefix on each write.
- Structured sense_key/asc/ascq logging in copy error path.
macOS SCSI transport rewritten from hybrid MMC+pread to single-path
raw CDB dispatch through SCSITaskDeviceInterface. All CDBs (INQUIRY,
READ, REPORT KEY, etc.) now go through ExecuteTaskSync — 1:1 with
the Linux SG_IO backend.
Key changes:
- New macos_shim.c: diskutil unmount → find IOBDServices →
ObtainExclusiveAccess → raw CDB dispatch. Eliminates Rust-side
IOKit COM vtable complexity.
- build.rs compiles macos_shim.c via cc into static lib
- macos.rs simplified to three FFI calls (open/close/execute)
- disc/mod.rs: graduated batch restore after errors, skip-ahead
through bad zones, configurable error pause
- as_bytes() requires OsStrExt import which is platform-specific
- as_encoded_bytes() is the portable API available on all platforms
- Fixes CI failure on Linux (Ubuntu) in GitHub Actions
0.13.28 - when drive returns MEDIUM ERROR (bad sector), skip the sector
and continue instead of retrying or bailing. Write zero-fill, mark as
Unreadable for pass 2+ recovery.
Closes: freemkv-private#20260427
Fix extract_scsi_context() and Error::scsi_sense() to handle Error::DiscRead
in addition to Error::ScsiError, so is_marginal_read() works for DiscRead
errors and disc::copy() can properly route MEDIUM ERROR as a marginal
(bad sector) instead of bailing.
Closes: freemkv-private#20260427
bytes_pending was an opaque aggregate of NonTried + NonTrimmed +
NonScraped. UIs that wanted a "will retry in Pass 2-N" bucket were
stuck showing the entire unread disc as Maybe at pct=0.
Adds two granular fields to MapStats:
bytes_nontried — Pass 1 hasn't read these yet
bytes_retryable — NonTrimmed + NonScraped, Pass 2-N will retry
bytes_pending stays for back-compat (= bytes_nontried + bytes_retryable).
Also picks up the cargo fmt --check lint that's been red on main CI
since v0.13.18 (rustfmt fold differences on a few long format-string
layouts; functional no-op).
Through the entire 0.13.x line, every CHECK CONDITION reply from the
drive (the standard way SCSI tells you why a sector failed) was being
collapsed into a synthetic status=0xFF, sense_key=0 transport-wedge
sentinel and the actual sense data was thrown away. Confirmed live on
the BU40N reading Dune 2 on 2026-04-27: drive returned host_status=0,
driver_status=8, status=2, exec_elapsed_ms=1416 on every bad sector
— a clean CHECK CONDITION carrying full sense data — and Disc::copy
was bailing on it as if the bridge had wedged.
Root cause: scsi/linux.rs's wedge check was
`host_status != 0 || driver_status != 0`
SG's DRIVER_SENSE bit (0x08) is set on every CHECK CONDITION reply
just to flag "sense buffer is populated" — it's not a transport
failure on its own. Pre-fix we conflated the two and silently lost
every drive-reported error reason. macOS and Windows backends had
the same shape: they extracted sense_key only, dropping ASC/ASCQ.
API restructure (clean separation):
Error::ScsiError {
opcode: u8,
status: u8, // 0xFF = synthetic transport-failure
sense: Option<ScsiSense>, // None ⇔ no sense delivered
}
pub struct ScsiSense { sense_key: u8, asc: u8, ascq: u8 }
impl ScsiSense {
pub fn is_marginal(&self) -> bool // keys 0/1/3/B
pub fn is_medium_error(&self) -> bool
pub fn is_hardware_error(&self) -> bool
pub fn is_unit_attention(&self) -> bool
pub fn is_data_protect(&self) -> bool
pub fn is_not_ready(&self) -> bool
pub fn is_illegal_request(&self) -> bool
pub fn is_aborted_command(&self) -> bool
}
impl Error {
pub fn scsi_sense(&self) -> Option<&ScsiSense>
pub fn is_scsi_transport_failure(&self) -> bool
pub fn is_marginal_read(&self) -> bool
}
SCSI protocol constants (SCSI_STATUS_*, SENSE_KEY_*) moved from
error.rs to scsi/mod.rs where they belong alongside SCSI_INQUIRY,
SCSI_READ_10, etc. parse_sense replaces parse_sense_key (returns the
full triple, not just the key); inline tests now exercise ASC/ASCQ
extraction at the right offsets for both descriptor (0x72/0x73) and
fixed (0x70/0x71) sense formats.
Disc::copy + Disc::patch sense-aware dispatch:
- marginal sense (MEDIUM ERROR / ABORTED COMMAND / RECOVERED ERROR
/ NO SENSE) → engage hysteresis (Block→Single, bpt=1)
- non-marginal sense (HARDWARE / DATA PROTECT / UNIT ATTENTION /
NOT READY / ILLEGAL REQUEST / transport failure / kernel
IoError) → bail with full sense info preserved; caller (autorip)
surfaces "physical replug" / "drive failing" / "media changed"
Pre-fix: every CHECK CONDITION → 0xFF synthetic → Disc::copy bailed
→ bytes_good froze at the bad zone. The hysteresis from v0.13.22
was correct but never got to run. This release unblocks it.
Disc::patch's wedged_threshold (50 consecutive failures) stays as
defense-in-depth for chains of marginal failures; a single
non-marginal sense now short-circuits it.
New phase=bail trace event records the bail reason with the sense
triple. phase=transport_err remains for genuine bridge wedges /
kernel timeouts; phase=scsi_err carries the parsed sense_key, asc,
ascq for drive-reported errors.
All 350 tests pass. Clippy clean across all targets.
The v0.13.21 bisect-on-fail recovery was correct (100% of recoverable
sectors picked up) but slow on dense damage clusters. Live test on
Dune 2 v0.13.21 burned ~30 s per damaged 60-block — paying a ~5 s
kernel ABORT/timeout at every level of a log₂(60) ≈ 6 deep DFS, on
the failing branch each time.
Replaced with a two-state hysteresis machine in Disc::copy:
Block(batch):
read(batch) ok → write, advance, stay Block
read(batch) fail → switch to Single, retry SAME range at bpt=1
Single:
read(1) ok → write, consecutive_good++
if consecutive_good >= BPT1_EXIT_THRESHOLD:
switch to Block, reset counter
read(1) fail → mark NonTrimmed, consecutive_good = 0
BPT1_EXIT_THRESHOLD = 10_000 sectors (= 20 MB clean run). Calibrated
from the 2026-04-26 BU40N empirical probe data; tunable.
Per-block math on a damaged 60-block with 1 truly bad sector:
Bisect (v0.13.21): ~30 s (5 s × 6 levels)
Hysteresis (v0.13.22): ~10 s (5 s bpt=batch fail
+ 59 × 1 ms good
+ 1 × 5 s bad)
Inside a damaged cluster spanning many 60-blocks the win compounds:
hysteresis pays the bpt=batch fail cost ONCE on entry, then stays at
bpt=1 across the cluster; bisection re-paid it every 60 sectors. For
Dune 2's ~1248-sector boundary cluster that's ~21 fewer 5-sec
kernel timeouts ≈ 100 s saved per pass.
Telemetry: new phase=mode_change trace event with from, to, lba, and
consecutive_good. Replaces v0.13.21's phase=bisect. Worklist DFS is
gone — single iterative for s in 0..count on the failure path.
Test rename, same fixture and same 100% recovery expectation:
test_disc_copy_bisect_recovers_via_single_sector_reads
→ test_disc_copy_hysteresis_recovers_via_single_sector_reads
Also adds DamageSeverity (Clean / Cosmetic / Moderate / Serious) +
classify_damage(bad_sectors, lost_ms), re-exported from libfreemkv,
so applications can render structured severity instead of formatting
their own from raw counters.
matthew