Files
libfreemkv/src/disc/patch.rs
T
matthew b78b9e5cfd v0.20.3: add halt check to Disc::patch backtrack inner loop
WO-5 (partial): the patch backtrack inner loop ('while bt_pos <
backtrack_end' in disc/patch.rs) issues per-sector reads to fill the
gap created by a damage-window skip. A long backtrack span can run
minutes; without an inline halt poll, the outer halt only takes
effect when control returns to the per-range loop. Adds a halt poll
at the top of each iteration so cancellation propagates inside the
backtrack span.

Per-sector read failures inside the backtrack already drop through
to the main fail path; this only changes the cancellation latency
between an /api/stop call and the producer actually unwinding. Drops
worst-case unwind from 'whole backtrack span × per-sector recovery
timeout' (minutes) to 'one in-flight SCSI command' (seconds).

The broader Arc<AtomicBool> → Halt migration on CopyOptions /
SweepOptions / PatchOptions / Drive::halt and Pipeline::send halt-
awareness is deferred — separate cycle, larger API impact.
2026-05-13 11:55:52 -07:00

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//! Producer / consumer split for `Disc::patch`.
//!
//! Background: pre-0.18 patch ran strictly serial — single-sector
//! recovery read → seek + write recovered bytes → mapfile.record →
//! next iteration. The drive sat idle while the previous block's
//! recovered bytes were committed. On a damaged disc with many bad
//! sectors that adds up: per-sector write + mapfile.record costs a
//! handful of milliseconds each, which the drive could be using to
//! issue the next per-sector retry.
//!
//! This module decouples them. A consumer thread owns the
//! [`crate::io::WritebackFile`] (the ISO file) and the
//! [`super::mapfile::Mapfile`]. The producer thread (`Disc::patch`)
//! keeps the [`crate::sector::SectorSource`], the wedge / damage-window
//! state, the per-range watchdog, decrypt — so what enters the channel
//! is already-clean cleartext bytes (or an "Unreadable" terminal mark).
//!
//! Producer and consumer run concurrently; the channel uses
//! [`crate::io::pipeline::WRITE_THROUGH_DEPTH`] (=1) so back-pressure
//! kicks in immediately. We want the drive's per-sector retry budget
//! to stay in lockstep with the writer — sweep's `DEFAULT_PIPELINE_DEPTH`
//! (4) would let several sectors of recovered bytes queue up between
//! the producer's retry decisions and the writer, and patch's recovery
//! loop reads stats (`bytes_good`, range progress) inline to drive its
//! skip / wedge decisions. WRITE_THROUGH_DEPTH gives "read N+1 while
//! writing N", no further pipelining — exactly the model the producer
//! logic was written against.
//!
//! Correctness invariants preserved:
//! - Mapfile is single-writer (consumer-only). No locking on it.
//! - All recovery state (damage window, consecutive_failures, skip
//! escalation, range watchdog) stays on the producer thread.
//! - `set_speed` calls happen on the producer thread (same thread that
//! owns the `SectorSource`). No new SCSI concurrency.
//! - Per-iteration ordering of file-write → mapfile-record is kept
//! intact in the consumer (write before record), so the on-disk
//! invariant "mapfile only marks Finished what the file has received"
//! survives a crash mid-pass.
//! - The BU40N+Initio bridge wedge concern is unchanged: only one
//! SCSI command in flight at a time, error-path timing identical,
//! no new retry logic. The threading primitive only overlaps the
//! *write* with the *next read*; the per-sector single-shot read
//! budget that the bridge wedge concern was originally about is
//! untouched.
//!
//! Per-range watchdog (`MAX_RANGE_SECS` / `RANGE_BUDGET_CAP_SECS`)
//! checks `bytes_good` for forward progress. With work in flight on
//! the consumer, the producer would otherwise see stale values; the
//! sink publishes a [`SharedPatchState`] snapshot after every record
//! so the producer's stall guards observe consumer side-effects with
//! at most one item of lag (which is fine — the watchdog uses minute-
//! scale budgets, not single-record latency).
use std::io::{Seek, SeekFrom, Write};
use std::sync::{Arc, Mutex};
use crate::error::{Error, Result};
use crate::io::pipeline::{Flow, Sink};
use super::mapfile::{self, MapStats, Mapfile, SectorStatus};
/// Item the producer hands to the patch consumer. One per per-sector
/// recovery decision.
pub(super) enum PatchItem {
/// Sector / small batch successfully recovered (and decrypted on the
/// producer side if `opts.decrypt` was set). Consumer seeks to
/// `pos`, writes `buf`, records the range as `Finished`.
Recovered { pos: u64, buf: Vec<u8> },
/// Producer exhausted retries on `[pos, pos+len)`. Consumer records
/// the range as `Unreadable`. No file write — the existing zero-fill
/// from sweep is preserved in place.
///
/// Currently unused by `Disc::patch` itself (2026-05-11 design call:
/// patch never marks `Unreadable` mid-multipass; bytes stay
/// `NonTrimmed` so future passes get another shot at them). Kept
/// in the enum for the orchestrator-side end-of-recovery promotion
/// (autorip, after the final retry pass completes, promotes
/// still-NonTrimmed bytes to Unreadable). When that ships, this
/// becomes the variant the orchestrator emits to the same
/// PatchSink.
#[allow(dead_code)]
Unreadable { pos: u64, len: u64 },
/// Producer marks `[pos, pos+len)` as `NonTrimmed`. Used for BOTH
/// the per-range skip-limit case (remaining bytes never tried) AND
/// individual sector failures (tried-but-failed within a pass).
/// Both stay "hopeful" — a later pass retries them.
///
/// CRITICAL: "NonTrimmed in pass N" does NOT mean "Unreadable
/// forever." Drive reads are stochastic: the same sector that
/// fails 10 times in Pass 2 may succeed on attempt 1 in Pass 3
/// after temperature / bus state / prior-read patterns shift.
/// Pre-2026-05-11 patch marked individual failures Unreadable,
/// which gave up on sectors that subsequent passes could have
/// recovered (historical: ~36% of patch-marked Unreadable
/// sectors turned out to be readable in re-rip experiments).
/// Promotion to true Unreadable is the orchestrator's job,
/// applied once after all retry passes complete.
NonTrimmed { pos: u64, len: u64 },
}
/// Mapfile snapshot the sink republishes after every record so the
/// producer can drive its stall / progress logic without holding the
/// mapfile lock for long. `bad_ranges` mirrors what
/// `Mapfile::ranges_with(&[NonTrimmed, Unreadable, NonScraped, NonTried])`
/// would return — same set the pre-split patch loop computed inline
/// for the progress callback.
pub(super) struct SharedPatchState {
pub stats: MapStats,
pub bad_ranges: Vec<(u64, u64)>,
}
impl SharedPatchState {
fn from_map(map: &Mapfile) -> Self {
Self {
stats: map.stats(),
bad_ranges: map.ranges_with(&[
SectorStatus::NonTrimmed,
SectorStatus::Unreadable,
SectorStatus::NonScraped,
SectorStatus::NonTried,
]),
}
}
}
/// Final summary returned by [`Sink::close`] when the consumer drains
/// cleanly. Mirrors what the pre-split patch loop computed at the end
/// of the function — final mapfile stats plus whether `sync_all`
/// failed on a regular file (the only kind of fsync error patch ever
/// surfaced; `/dev/null` and pipes always fail `sync_all`, that's not
/// a real error).
pub(super) struct PatchSummary {
pub stats: MapStats,
}
/// Consumer-side of the patch pipeline. Owns the ISO writeback file
/// and the mapfile; publishes a shared snapshot after every record so
/// the producer can read `bytes_good` for stall detection and
/// progress reporting.
pub(super) struct PatchSink {
file: crate::io::WritebackFile,
map: Mapfile,
/// Whether the output is a regular file (so a `sync_all` failure
/// is real). `/dev/null` etc. always fail `sync_all`; ignore those.
is_regular: bool,
/// Snapshot the producer reads. Updated after every successful
/// `record()` call. `Mutex` rather than separate atomics because
/// the producer wants stats + bad_ranges as a coherent pair.
shared: Arc<Mutex<SharedPatchState>>,
}
impl PatchSink {
/// Open `path` as a [`crate::io::WritebackFile`] and pair it with
/// `map` for the consumer. The producer holds onto the returned
/// `Arc<Mutex<SharedPatchState>>` so it can poll mapfile state
/// while the consumer is mutating it.
pub(super) fn new(
path: &std::path::Path,
map: Mapfile,
is_regular: bool,
) -> Result<(Self, Arc<Mutex<SharedPatchState>>)> {
let file =
crate::io::WritebackFile::open(path).map_err(|e| Error::IoError { source: e })?;
let shared = Arc::new(Mutex::new(SharedPatchState::from_map(&map)));
let shared_clone = shared.clone();
Ok((
Self {
file,
map,
is_regular,
shared,
},
shared_clone,
))
}
fn republish(&self) {
// Best-effort lock — only the producer reads, only the consumer
// writes; contention is single-acquire so the lock is never
// poisoned in practice. If it ever did get poisoned we'd want
// the underlying error surfaced rather than silently swallowed,
// so we propagate the poison panic. (Same posture as
// `sweep_pipeline.rs` — it never recovers from a poisoned
// mutex either.)
let mut guard = self
.shared
.lock()
.expect("PatchSink shared state mutex poisoned");
*guard = SharedPatchState::from_map(&self.map);
}
}
impl Sink<PatchItem> for PatchSink {
type Output = PatchSummary;
fn apply(&mut self, item: PatchItem) -> std::result::Result<Flow, Error> {
match item {
PatchItem::Recovered { pos, buf } => {
let len = buf.len() as u64;
self.file
.seek(SeekFrom::Start(pos))
.map_err(|e| Error::IoError { source: e })?;
self.file
.write_all(&buf)
.map_err(|e| Error::IoError { source: e })?;
self.map
.record(pos, len, SectorStatus::Finished)
.map_err(|e| Error::IoError { source: e })?;
}
PatchItem::Unreadable { pos, len } => {
self.map
.record(pos, len, SectorStatus::Unreadable)
.map_err(|e| Error::IoError { source: e })?;
}
PatchItem::NonTrimmed { pos, len } => {
self.map
.record(pos, len, SectorStatus::NonTrimmed)
.map_err(|e| Error::IoError { source: e })?;
}
}
self.republish();
Ok(Flow::Continue)
}
fn close(mut self) -> std::result::Result<Self::Output, Error> {
// Drain in-flight writeback then issue a full fsync. A failure
// here matters only on regular files — pipes / `/dev/null` etc.
// always fail `sync_all`.
if let Err(e) = self.file.sync_all() {
if self.is_regular {
tracing::warn!(
target: "freemkv::disc",
phase = "patch_sync_failed",
error = %e,
os_error = e.raw_os_error(),
error_kind = ?e.kind(),
"patch: sync_all failed"
);
return Err(Error::IoError { source: e });
}
tracing::debug!(
target: "freemkv::disc",
phase = "patch_sync_skipped",
error = %e,
"patch: sync_all failed for non-regular file; ignoring"
);
}
self.map.flush().map_err(|e| Error::IoError { source: e })?;
// Final republish so anyone reading the shared snapshot after
// `Pipeline::finish` sees the post-flush state. (The producer
// already has its own copy of the final `MapStats` in the
// returned `PatchSummary`, but the snapshot is part of the
// public-ish contract of the consumer: it stays current
// through close.)
self.republish();
Ok(PatchSummary {
stats: self.map.stats(),
})
}
}
// ─────────────────────────────────────────────────────────────────
// Disc::patch + bytes_bad_in_title — extracted from disc/mod.rs in
// 0.20.1. Behavior unchanged; the move splits the 3,900-line mod.rs
// into a cleaner-to-read file.
// ─────────────────────────────────────────────────────────────────
use super::{Disc, DiscTitle, PatchOptions, PatchOutcome, bytes_bad_in_title};
use crate::sector::SectorSource;
impl Disc {
/// Bytes of bad/unreadable data in a title's extents, from a mapfile.
///
/// Consumers (CLI, autorip) call this after a rip pass to determine
/// how much damage affects a particular title — useful for showing
/// "42s lost (12s in main movie)" in the UI.
pub fn bytes_bad_in_title(&self, mapfile_path: &std::path::Path, title: &DiscTitle) -> u64 {
let map = match mapfile::Mapfile::load(mapfile_path) {
Ok(m) => m,
Err(_) => return 0,
};
let bad_ranges = map.ranges_with(&[
mapfile::SectorStatus::NonTrimmed,
mapfile::SectorStatus::Unreadable,
mapfile::SectorStatus::NonScraped,
mapfile::SectorStatus::NonTried,
]);
bytes_bad_in_title(title, &bad_ranges)
}
/// Pass 2..N of a multipass rip: re-read the bad ranges
/// recorded in the sidecar mapfile and try to recover them.
/// With `reverse: true` (the default for the recovery walker),
/// the bad-range walk runs end-to-start so escalating skips
/// converge on the actual bad sub-zones inside any
/// `NonTrimmed` block. Returns a [`PatchOutcome`] with
/// recovered byte counts and wedge-detection signals.
///
/// 0.18: paired with [`Disc::sweep`] as the library's other flat
/// rip-phase verb. Caller drives the retry loop and the
/// sweep-vs-patch dispatch.
pub fn patch(
&self,
reader: &mut dyn SectorSource,
path: &std::path::Path,
opts: &PatchOptions,
) -> Result<PatchOutcome> {
use crate::io::pipeline::{Pipeline, WRITE_THROUGH_DEPTH};
use crate::sector::{DecryptingSectorSource, SectorSource};
const BRIDGE_DEGRADATION_PAUSE_SECS: u64 = 10;
const POST_FAILURE_PAUSE_SECS: u64 = 1;
const CONSECUTIVE_FAIL_LONG_PAUSE: u64 = 5;
const CONSECUTIVE_FAIL_LONG_PAUSE_THRESHOLD: u64 = 10;
fn skip_sectors_for_probe(idx: usize) -> u64 {
let base = PASSN_SKIP_SECTORS_BASE as i64;
let escalation = (idx * 3) as i64;
let shifted = if escalation < 64 {
base << escalation
} else {
base
};
shifted.min(PASSN_SKIP_SECTORS_CAP as i64) as u64
}
let mapfile_path = self.mapfile_for(path);
let map =
mapfile::Mapfile::load(&mapfile_path).map_err(|e| Error::IoError { source: e })?;
let total_bytes = map.total_size();
let keys = if opts.decrypt {
self.decrypt_keys()
} else {
crate::decrypt::DecryptKeys::None
};
// Wrap the producer-side reader once so every read_sectors
// call (the main recovery read, the backtrack read, and the
// non-NOT_READY retry read) yields plaintext. Replaces three
// inline decrypt_sectors call sites that all keyed off the
// same `keys`. `DecryptKeys::None` keeps the unencrypted /
// --raw path a pass-through.
let mut reader = DecryptingSectorSource::new(reader, keys);
let reader = &mut reader;
let is_regular = std::fs::metadata(path)
.map(|m| m.file_type().is_file())
.unwrap_or(false);
// Snapshot fields we need from the mapfile *before* it moves into
// the consumer thread: bytes_good baseline, total entries, the
// initial `bad_ranges` work list, and the start-of-patch
// diagnostic dump. The shared state (`shared`) republishes these
// throughout the pass; the consumer owns the live `Mapfile`.
let bytes_good_before = map.stats().bytes_good;
let bytes_good_start = bytes_good_before;
let initial_stats = map.stats();
let initial_entries: Vec<_> = map.entries().to_vec();
// Every retry pass acts on every non-Finished range. Including
// Unreadable means a sector that failed in pass N gets a fresh
// shot in pass N+1 — drive state evolves, the same read can
// succeed later. Each pass owns its own jumps/skips; if pass 5
// jumps over the same zone as pass 2, fine.
let mut bad_ranges = map.ranges_with(&[
mapfile::SectorStatus::NonTrimmed,
mapfile::SectorStatus::NonScraped,
mapfile::SectorStatus::Unreadable,
]);
if opts.reverse {
bad_ranges.reverse();
}
let work_total: u64 = bad_ranges.iter().map(|(_, sz)| *sz).sum();
// Spawn the consumer. The `WritebackFile` (same bounded-cache
// wrapper sweep uses, so patch's recovery writes — sparse but
// can be many across a damaged region — get the burst-flush
// protection on slow / NFS-backed staging) and the `Mapfile`
// both move into the sink. We hold an `Arc<Mutex<…>>` snapshot
// the sink republishes after every record so producer-side
// stall guards / progress callbacks can read consumer side-
// effects.
let (sink, shared) = PatchSink::new(path, map, is_regular)?;
// Why: WRITE_THROUGH_DEPTH (=1) — patch reads ONE sector per
// recovery decision and the producer's stall / damage-window
// logic checks consumer-published stats inline. Sweep's
// DEFAULT_PIPELINE_DEPTH (=4) would let several sectors of
// recovered bytes queue up between producer decisions and
// writes, which conflicts with the per-sector lockstep this
// loop was written against.
let pipe = Pipeline::<PatchItem, _>::spawn(WRITE_THROUGH_DEPTH, sink)?;
// Send a `PatchItem` and translate a `SendError` (consumer
// thread died / panicked) into a useful library error so the
// caller can propagate cleanly. Mirrors `sweep_pipeline.rs`'s
// `send_or_abort`.
let send_or_abort = |pipe: &Pipeline<PatchItem, _>, item: PatchItem| -> Result<()> {
pipe.send(item).map_err(|_| Error::IoError {
source: std::io::Error::other("patch consumer terminated unexpectedly"),
})
};
// Snapshot helper for producer-side stats reads. Holds the
// mutex briefly; we never read across operations so a fresh
// snapshot per call is fine.
let read_shared =
|shared: &std::sync::Mutex<SharedPatchState>| -> (mapfile::MapStats, Vec<(u64, u64)>) {
let g = shared
.lock()
.expect("PatchSink shared state mutex poisoned");
(g.stats, g.bad_ranges.clone())
};
// Log ISO file size at patch start for write monitoring
if let Ok(metadata) = std::fs::metadata(path) {
tracing::info!(
target: "freemkv::disc",
phase = "patch_iso_size_start",
iso_bytes = metadata.len(),
"ISO file size at patch start"
);
}
// Adaptive batching: read at `current_batch`, drop to 1 on
// batch-read failure, climb back to `initial_batch` after
// ADAPTIVE_UPSCALE_THRESHOLD consecutive single-sector successes.
// Rationale: dense damage scattered through a NonTrimmed range
// is rare — most "bad ranges" in pass N have lots of good
// sectors that swept-by-default landed inside. Batch reads
// walk those at ~32x the speed of singles, dropping to 1
// only when the drive actually returns an error. Guarantees:
// - no good sector is ever marked NonTrimmed because it
// was bundled in a failed batch — failed batches are
// "split decisions", not recorded failures
// - drop-to-1 retries the SAME starting position, so every
// sector in the failed batch is individually probed
let initial_batch = opts.block_sectors.unwrap_or(1);
let mut current_batch: u16 = initial_batch;
let mut consecutive_singles_ok: u32 = 0;
const ADAPTIVE_UPSCALE_THRESHOLD: u32 = 16;
let recovery = opts.full_recovery;
let mut halted = false;
let mut wedged_exit = false;
let mut blocks_attempted: u64 = 0;
let mut blocks_read_ok: u64 = 0;
let mut blocks_read_failed: u64 = 0;
// Reset to 0 at the start of every range; declared without init
// because the per-range reset (below) always runs before any read.
let mut consecutive_failures: u64;
// Wedge-family (HARDWARE_ERROR / ILLEGAL_REQUEST) counter — resets
// on any non-wedge read result, accumulates across ranges on
// consecutive wedge senses. After WEDGE_ABORT_THRESHOLD wedges
// with no recovery in between, the pass aborts so autorip can
// eject + reload the disc (the only thing that reliably clears
// a real firmware fast-fail wedge).
let mut wedge_count: u32 = 0;
const WEDGE_FAMILY_COOLDOWN_SECS: u64 = 30;
const WEDGE_ABORT_THRESHOLD: u32 = 16;
let mut unreadable_count: u64 = 0;
let mut bytes_good_last = bytes_good_before;
let mut stall_start = std::time::Instant::now();
let mut range_start;
let mut range_bytes_good;
const STALL_SECS: u64 = 3600;
// Per-range budget = sectors_in_range × SECONDS_PER_SECTOR, capped
// at RANGE_BUDGET_CAP. Replaces the old flat 180 s/range — that
// was unfair to medium ranges (a 51-sector range got the same
// 180 s as a 1-sector range, so multi-sector ranges couldn't
// even attempt every sector inside their budget) and pointlessly
// generous to single-sector ranges (180 s when ~5 s would do).
// The cap keeps catastrophic ranges (10s of MB) bounded so they
// can't consume the entire patch run; multi-pass orchestration
// raises the cap on later passes for the genuinely-stuck ones.
// Empirical per-failed-sector cost on direct-SATA BU40N (2026-05-08):
// ~3 s SCSI READ failure + ~15 s sr0 pread fallback (kernel sr_mod
// does ~5 internal retries) ≈ 18-25 s total. SECONDS_PER_SECTOR=25
// lets a small range fully sample within budget instead of bailing
// after one slow read. Previous value of 5 was too tight: a
// 3-sector range got 15 s budget but the first failed read alone
// took ~20 s, so the watchdog fired before sector 2 could be tried.
const SECONDS_PER_SECTOR: u64 = 25;
const RANGE_BUDGET_CAP_SECS: u64 = 1800;
const MAX_SKIPS_PER_RANGE: u32 = 10;
let mut skip_count: u32;
let mut buf = vec![0u8; initial_batch as usize * 2048];
// Pass 2 uses smaller sectors (1 vs 32) but same damage detection logic
const PASSN_DAMAGE_WINDOW: usize = 16;
// Reduced from 12% to 6% for BU40N encrypted UHD discs.
// Lower threshold means patch tries harder before skipping ahead,
// giving more sectors a chance to be recovered on marginal media.
const PASSN_DAMAGE_THRESHOLD_PCT: usize = 6;
// Reduced base from 64 to 32 sectors (64 KB) for BU40N encrypted UHD.
// Smaller initial skips give patch more chances to recover marginal data
// before jumping far ahead in the range. Escalation still works up to cap.
const PASSN_SKIP_SECTORS_BASE: u64 = 32;
const PASSN_SKIP_SECTORS_CAP: u64 = 4096;
const PASSN_ESCALATION_RESET_GOOD: u32 = 4;
let mut damage_window: Vec<bool> = Vec::with_capacity(PASSN_DAMAGE_WINDOW);
let mut consecutive_skips_without_recovery: u32;
let mut consecutive_good_since_skip: u32;
let mut last_skip_from: Option<u64> = None;
reader.set_speed(0x0000);
// Log ALL mapfile entries for diagnostic purposes
tracing::info!(
target: "freemkv::disc",
phase = "patch_mapfile_snapshot",
total_entries = initial_entries.len(),
bytes_good_before,
bytes_retryable = initial_stats.bytes_retryable,
bytes_unreadable = initial_stats.bytes_unreadable,
bytes_nontried = initial_stats.bytes_nontried,
"Mapfile state snapshot at patch start"
);
// Log first 10 and last 10 entries for inspection
if !initial_entries.is_empty() {
tracing::info!(
target: "freemkv::disc",
phase = "patch_mapfile_entries_start",
num_to_log = (initial_entries.len().min(10)) as u32,
"First 10 entries"
);
for entry in initial_entries.iter().take(10) {
tracing::debug!(
target: "freemkv::disc",
phase = "patch_mapfile_entry_start",
pos_hex = format!("0x{:09x}", entry.pos),
size_mb = entry.size as f64 / 1_048_576.0,
status_char = entry.status.to_char() as u8 as i32,
"Mapfile entry"
);
}
}
if initial_entries.len() > 10 {
tracing::info!(
target: "freemkv::disc",
phase = "patch_mapfile_entries_end",
num_to_log = (initial_entries.len().min(10)) as u32,
"Last 10 entries"
);
for entry in initial_entries.iter().skip(initial_entries.len() - 10) {
tracing::debug!(
target: "freemkv::disc",
phase = "patch_mapfile_entry_end",
pos_hex = format!("0x{:09x}", entry.pos),
size_mb = entry.size as f64 / 1_048_576.0,
status_char = format!("{}", entry.status.to_char()),
"Mapfile entry"
);
}
}
tracing::info!(
target: "freemkv::disc",
phase = "patch_bad_ranges",
num_ranges = bad_ranges.len(),
work_total,
reverse_mode = opts.reverse,
"Bad ranges for patch"
);
let mut work_done: u64 = 0;
tracing::info!(
target: "freemkv::disc",
phase = "patch_start",
block_sectors = initial_batch,
recovery,
reverse = opts.reverse,
wedged_threshold = opts.wedged_threshold,
num_ranges = bad_ranges.len(),
work_total,
bytes_good_start,
"Disc::patch entered"
);
'outer: for (range_idx, (range_pos, range_size)) in bad_ranges.iter().enumerate() {
tracing::info!(
target: "freemkv::disc",
phase = "patch_range_start",
range_index = range_idx,
num_total_ranges = bad_ranges.len(),
range_lba = *range_pos / 2048,
range_size_mb = *range_size as f64 / 1_048_576.0,
"Starting patch range"
);
let end = *range_pos + *range_size;
let mut block_end = if opts.reverse { end } else { *range_pos };
damage_window.clear();
consecutive_skips_without_recovery = 0;
consecutive_good_since_skip = 0;
range_start = std::time::Instant::now();
range_bytes_good = bytes_good_before;
skip_count = 0;
// Reset consecutive_failures at each range boundary. The
// wedge-exit detector is for "stuck on the same range" — many
// tiny ranges that each fail their one sampled sector should
// NOT trigger it. Pre-fix: pass 2 hit 134 small post-pass-1
// ranges, each contributing a single failure, and tripped
// wedged_threshold=50 around range 27/134 — a false positive
// that aborted the rest of the pass.
consecutive_failures = 0;
let range_sectors = *range_size / 2048;
let range_budget_secs = (range_sectors * SECONDS_PER_SECTOR).min(RANGE_BUDGET_CAP_SECS);
tracing::debug!(
target: "freemkv::disc",
phase = "patch_range_budget",
range_lba = *range_pos / 2048,
range_sectors,
range_budget_secs,
"Per-range time budget computed"
);
loop {
if let Some(ref h) = opts.halt {
if h.load(std::sync::atomic::Ordering::Relaxed) {
halted = true;
break 'outer;
}
}
// Per-range watchdog: budget = range_sectors × 5 s, capped
// at RANGE_BUDGET_CAP_SECS. Tiny ranges exit fast (1-sector
// range = 5 s budget); medium ranges get proportional time
// (51-sector range = 255 s); huge ranges still bounded by
// the cap so they can't monopolise pass 1.
//
// Both the absolute-elapsed and no-progress checks share
// the same per-range budget. The progress check resets
// range_start on every byte gained, so a steadily-recovering
// range can run as long as it makes progress.
if range_start.elapsed().as_secs() > range_budget_secs {
tracing::warn!(
target: "freemkv::disc",
phase = "patch_range_timeout",
range_lba = range_pos / 2048,
range_sectors,
elapsed_secs = range_start.elapsed().as_secs(),
budget_secs = range_budget_secs,
bytes_recovered = range_bytes_good.saturating_sub(bytes_good_before),
"Range timeout - moving to next range"
);
break;
}
let bytes_good_now = read_shared(&shared).0.bytes_good;
if bytes_good_now > range_bytes_good {
range_bytes_good = bytes_good_now;
range_start = std::time::Instant::now();
}
if range_start.elapsed().as_secs() > range_budget_secs {
tracing::warn!(
target: "freemkv::disc",
phase = "patch_range_stall",
range_lba = range_pos / 2048,
range_sectors,
elapsed_secs = range_start.elapsed().as_secs(),
budget_secs = range_budget_secs,
bytes_recovered = range_bytes_good.saturating_sub(bytes_good_before),
"Range stalled - moving to next range"
);
break;
}
// Test 3: Skip count - max 10 skips per range
if skip_count >= MAX_SKIPS_PER_RANGE {
tracing::warn!(
target: "freemkv::disc",
phase = "patch_skip_limit",
range_lba = range_pos / 2048,
skip_count,
"Skip limit reached - leaving remaining bytes NonTrimmed for next pass",
);
// CRITICAL: don't mark sectors we NEVER ATTEMPTED as
// Unreadable. Only sectors we actually read+failed get
// the terminal `-` status. Sectors we jumped over are
// hopeful — the drive may read them on a later pass
// when state has evolved (cache, mechanical settle).
// 2026-05-07 dd-as-oracle test confirmed ~36% of
// patch-marked Unreadable sectors are actually readable.
let unmarked_bytes = block_end.saturating_sub(*range_pos);
if opts.reverse {
send_or_abort(
&pipe,
PatchItem::NonTrimmed {
pos: *range_pos,
len: unmarked_bytes,
},
)?;
} else {
let remaining_start = *range_pos + (end - block_end);
if remaining_start < end {
send_or_abort(
&pipe,
PatchItem::NonTrimmed {
pos: remaining_start,
len: end - remaining_start,
},
)?;
}
}
// Continue to next range (break inner loop only)
break;
}
let (pos, block_bytes) = if opts.reverse {
if block_end <= *range_pos {
break;
}
let span = (block_end - *range_pos).min(current_batch as u64 * 2048);
(block_end - span, span)
} else {
if block_end >= end {
break;
}
let span = (end - block_end).min(current_batch as u64 * 2048);
(block_end, span)
};
let lba = (pos / 2048) as u32;
let count = (block_bytes / 2048) as u16;
let bytes = count as usize * 2048;
blocks_attempted += 1;
tracing::debug!(
target: "freemkv::disc",
phase = "patch_read_start",
lba,
count,
bytes,
attempt_num = blocks_attempted,
range_index = range_idx,
pos_byte = pos,
"Starting sector read"
);
// Cache priming: before reading the target sector, do
// a few single-sector reads at LBAs immediately preceding
// it. The drive's read-ahead cache prefetches forward on
// sequential reads — so by the time we ask for `lba` it
// may already be cached, even if a cold read fails. Proven
// 2026-05-07 with dd-as-oracle: 8/8 sectors recoverable
// when primed vs 6/8 cold. Throwaway reads — we already
// have those bytes Finished from a prior pass; failures
// here don't update mapfile state.
const CACHE_PRIME_SECTORS: u32 = 3;
if lba >= CACHE_PRIME_SECTORS && count == 1 {
let mut prime_buf = [0u8; 2048];
for i in 0..CACHE_PRIME_SECTORS {
let prime_lba = lba - CACHE_PRIME_SECTORS + i;
// Best-effort; ignore errors. Recovery=false is
// intentional: a fast 1.5s timeout is fine because
// we don't need the data.
let _ = reader.read_sectors(prime_lba, 1, &mut prime_buf[..], false);
}
}
// Single-shot read. Inline retry was tried 2026-05-08 and
// actively hurt: each timeout pays kernel SCSI mid-layer
// error-escalation overhead (~1.5 s per attempt on top of
// the SCSI timeout), so 5× retry made each LBA take ~17 s
// and forced MAX_RANGE_SECS to fire after 4 sectors. The
// win that motivated the experiment (matching dd via
// /dev/sr0) is being pursued instead through a /dev/sr0
// pread-based fallback layer that lets the kernel
// sr_mod driver run its own auto-retries (which don't
// pay per-attempt escalation in the same way).
let read_start = std::time::Instant::now();
let read_result = reader.read_sectors(lba, count, &mut buf[..bytes], recovery);
let read_duration_ms = read_start.elapsed().as_millis();
match read_result {
Ok(_) => {
blocks_read_ok += 1;
consecutive_failures = 0;
consecutive_good_since_skip += 1;
if consecutive_good_since_skip >= PASSN_ESCALATION_RESET_GOOD {
consecutive_skips_without_recovery = 0;
}
// Adaptive batching: track clean single-sector reads to
// decide when to climb back to `initial_batch`. A batch
// read succeeding (count > 1) tells us the drive is healthy
// but doesn't accumulate toward upscale — we got back to
// batch=1 because of a failure here, we need consistent
// health at the slow tempo before scaling up again.
if count == 1 && current_batch < initial_batch {
consecutive_singles_ok += 1;
if consecutive_singles_ok >= ADAPTIVE_UPSCALE_THRESHOLD {
tracing::info!(
target: "freemkv::disc",
phase = "patch_adaptive_upscale",
from = current_batch,
to = initial_batch,
consecutive_singles_ok,
lba,
"adaptive batching: drive stable, climbing back to initial_batch"
);
current_batch = initial_batch;
consecutive_singles_ok = 0;
}
}
damage_window.push(true);
if damage_window.len() > PASSN_DAMAGE_WINDOW {
damage_window.remove(0);
tracing::info!(
target: "freemkv::disc",
phase = "patch_read_ok",
lba,
count,
bytes,
blocks_read_ok,
consecutive_failures,
read_duration_ms,
range_idx,
pos,
"Read succeeded"
);
}
// Plaintext: DecryptingSectorSource applied AACS / CSS
// in-place during the read_sectors call above. The
// pre-0.18 inline decrypt_sectors call lived here.
let write_start = std::time::Instant::now();
tracing::debug!(
target: "freemkv::disc",
phase = "patch_write_start",
pos,
bytes,
"Starting ISO write"
);
// Hand the recovered bytes off to the consumer:
// seek + write + mapfile.record(Finished) all
// happen on the consumer thread, so the producer
// can immediately move on to the next read while
// these bytes are being committed.
send_or_abort(
&pipe,
PatchItem::Recovered {
pos,
buf: buf[..bytes].to_vec(),
},
)?;
let write_duration_ms = write_start.elapsed().as_millis();
tracing::info!(
target: "freemkv::disc",
phase = "patch_write_ok",
pos,
bytes,
write_duration_ms,
"ISO write succeeded"
);
tracing::info!(
target: "freemkv::disc",
phase = "patch_mapfile_record_ok",
pos,
block_bytes,
"Mapfile record dispatched"
);
// Stall guard: watch bytes_good (real progress),
// not pos (advances on skips). With the consumer
// running in its own thread, this read can lag
// by up to one item; the watchdog operates at
// STALL_SECS=3600 granularity so single-item lag
// is irrelevant.
let bytes_good_now = read_shared(&shared).0.bytes_good;
if bytes_good_now > bytes_good_last {
stall_start = std::time::Instant::now();
bytes_good_last = bytes_good_now;
}
if stall_start.elapsed() > std::time::Duration::from_secs(STALL_SECS) {
tracing::warn!(
target: "freemkv::disc",
phase = "patch_stall",
elapsed_secs = stall_start.elapsed().as_secs(),
bytes_good = bytes_good_now,
bytes_good_start,
"Patch stalled - no recovery for {}s, exiting pass",
STALL_SECS
);
wedged_exit = true;
break 'outer;
}
if let Some(skip_from) = last_skip_from.take() {
let backtrack_start = block_end;
let backtrack_end = skip_from;
if opts.reverse && backtrack_start < backtrack_end {
tracing::info!(
target: "freemkv::disc",
phase = "patch_backtrack_start",
from_lba = pos,
to_lba = backtrack_end / 2048,
"recovered after skip; backtracking into gap"
);
let mut bt_pos = backtrack_start;
while bt_pos < backtrack_end {
// Honor cancellation inside the
// backtrack inner loop. A long
// backtrack span can run minutes
// of single-sector reads; without
// this check the outer halt only
// takes effect when control
// returns to the per-range loop.
if let Some(h) = &opts.halt {
if h.load(std::sync::atomic::Ordering::Relaxed) {
return Err(crate::error::Error::Halted);
}
}
let span =
// Backtrack always at count=1: this path
// fills a gap that the main loop's damage-
// window skip jumped over. Using batched
// reads here would lump good sectors into
// NonTrimmed marks when the gap contains
// even one bad sector. Backtrack is rare
// enough that the per-sector cost is fine.
(backtrack_end - bt_pos).min(2048);
let bt_lba = (bt_pos / 2048) as u32;
let bt_count = (span / 2048) as u16;
let bt_bytes = bt_count as usize * 2048;
match reader.read_sectors(
bt_lba,
bt_count,
&mut buf[..bt_bytes],
recovery,
) {
Ok(_) => {
blocks_read_ok += 1;
// Plaintext via DecryptingSectorSource
// wrapping; same path the main read
// takes above.
send_or_abort(
&pipe,
PatchItem::Recovered {
pos: bt_pos,
buf: buf[..bt_bytes].to_vec(),
},
)?;
}
Err(_err) => {
blocks_read_failed += 1;
// Leave NonTrimmed (not Unreadable) so a later
// pass gets another shot. Per the project goal
// — "recover 100% of readable data" — and the
// multi-pass design's promise: bytes stay
// Good-or-Maybe across passes; promotion to
// Unreadable is the orchestrator's job at
// end-of-recovery (final retry pass complete).
// Reference: 2026-05-11 design call.
send_or_abort(
&pipe,
PatchItem::NonTrimmed {
pos: bt_pos,
len: span,
},
)?;
tracing::info!(
target: "freemkv::disc",
phase = "patch_backtrack_stop",
lba = bt_lba,
"backtrack hit damage; stopping"
);
break;
}
}
work_done = work_done.saturating_add(span);
bt_pos += span;
}
}
}
}
Err(err) => {
// Adaptive batching split decision: a batch-read
// failure (count > 1) is NOT a recorded failure.
// We don't yet know which sector in the batch was
// actually bad — could be one, could be many.
// Drop to count=1 and retry the SAME starting
// position so every sector gets individually
// probed. Cursor stays put; loop continues.
// Invariants: no good sector ever gets lumped
// into a NonTrimmed mark, no spurious
// consecutive_failures (which drives wedge
// detection), no damage_window pollution from
// batch-level signals.
if count > 1 {
tracing::info!(
target: "freemkv::disc",
phase = "patch_adaptive_split",
lba,
count,
from_batch = current_batch,
err_code = err.code(),
"adaptive batching: batch read failed, dropping to count=1 to probe individually"
);
current_batch = 1;
consecutive_singles_ok = 0;
continue;
}
blocks_read_failed += 1;
consecutive_failures += 1;
consecutive_good_since_skip = 0;
consecutive_singles_ok = 0;
unreadable_count += 1;
tracing::warn!(
target: "freemkv::disc",
phase = "patch_read_err",
lba,
count,
bytes,
blocks_read_failed,
consecutive_failures,
read_duration_ms,
error_code = err.code(),
range_idx,
pos,
"Read failed"
);
// Check if this is a NOT_READY error that should be retried
let sense = err.scsi_sense();
// ASC values indicating temporary drive unresponsiveness:
// 0x02 = medium not present, 0x03 = becoming ready, 0x04 = initialization required
let is_not_ready_retryable = sense
.map(|s| {
s.sense_key == 0x02
&& (s.asc == 0x02 || s.asc == 0x03 || s.asc == 0x04)
})
.unwrap_or(false);
// For retryable NOT_READY errors, pause longer and don't mark as Unreadable yet
if is_not_ready_retryable {
tracing::info!(
target: "freemkv::disc",
phase = "patch_not_ready_retry",
lba,
consecutive_failures,
err_asc = sense.map(|s| s.asc as u32).unwrap_or(0),
"NOT_READY with ASC=0x03/0x04; pausing for drive recovery before retry"
);
// Extended pause for NOT_READY - let drive complete internal mechanical recovery
let pause_secs = 15u64;
tracing::debug!(
target: "freemkv::disc",
phase = "patch_not_ready_pause",
lba,
consecutive_failures,
pause_secs,
"Waiting for drive to become ready"
);
std::thread::sleep(std::time::Duration::from_secs(pause_secs));
// Don't mark as Unreadable yet - will retry on next iteration
damage_window.push(false);
if damage_window.len() > PASSN_DAMAGE_WINDOW {
damage_window.remove(0);
}
continue;
}
// (Removed in 0.20.2) The previous code retried
// non-NOT_READY errors on encrypted discs with an
// "exponential backoff: 2s, 4s, 8s" comment — but
// `retry_count` was declared inside the per-iteration
// `Err` arm so it reset to 0 every iteration. The
// "MAX_NON_NOT_READY_RETRIES=3" budget actually fired
// exactly once (1s pause + 1 retry), then fell through
// to the NonTrimmed dispatch below. The block was a
// 100-line illusion. Cross-pass NonTrimmed retry
// (next pass gives the same sectors another shot)
// already covers the recovery case it was supposed
// to handle — and it gives the drive minutes between
// attempts instead of 1-8 seconds, which empirically
// matters for stochastic recovery on the BU40N.
// All retries exhausted IN THIS PASS — leave NonTrimmed
// so a subsequent pass gets another shot. Bytes stay
// Good-or-Maybe across passes; only the orchestrator
// (autorip) promotes still-NonTrimmed → Unreadable
// after the FINAL retry pass completes. Reference:
// 2026-05-11 design call ("good or maybe until all
// passes are done, then it's gone"). Pre-fix the
// patch loop marked Unreadable here, which gave up
// on sectors that a later pass might have recovered
// (drive reads are stochastic — same sector that
// fails 10x in Pass 2 might succeed on attempt 1 in
// Pass 3 after the drive state has shifted).
send_or_abort(
&pipe,
PatchItem::NonTrimmed {
pos,
len: block_bytes,
},
)?;
damage_window.push(false);
if damage_window.len() > PASSN_DAMAGE_WINDOW {
damage_window.remove(0);
}
// Stall guard: check on failures too, not just successes
let bytes_good_now = read_shared(&shared).0.bytes_good;
if bytes_good_now > bytes_good_last {
stall_start = std::time::Instant::now();
bytes_good_last = bytes_good_now;
}
if stall_start.elapsed() > std::time::Duration::from_secs(STALL_SECS) {
tracing::warn!(
target: "freemkv::disc",
phase = "patch_stall",
elapsed_secs = stall_start.elapsed().as_secs(),
consecutive_failures,
bytes_good = bytes_good_now,
bytes_good_start,
"Patch stalled - no recovery for {}s, exiting pass",
STALL_SECS
);
wedged_exit = true;
break 'outer;
}
// Log every 10 failures or when approaching wedged threshold
if consecutive_failures % 10 == 0
|| consecutive_failures >= opts.wedged_threshold
{
tracing::warn!(
target: "freemkv::disc",
phase = "patch_failure_count",
lba,
consecutive_failures,
wedged_threshold = opts.wedged_threshold,
"Failure count"
);
}
// Probe good sectors to differentiate wedge vs bad sector
if consecutive_failures >= 3 && consecutive_failures % 5 == 0 {
let probe_offsets: [u64; 3] =
[0, skip_sectors_for_probe(1), skip_sectors_for_probe(2)];
let mut probes_ok = 0;
for (probe_idx, &offset) in probe_offsets.iter().enumerate() {
if offset >= block_bytes
|| (offset == 0 && consecutive_failures < 5)
{
continue;
}
let probe_pos = pos + offset;
let probe_lba = (probe_pos / 2048) as u32;
let probe_count = 1u16;
let mut probe_buf = [0u8; 2048];
match reader.read_sectors(
probe_lba,
probe_count,
&mut probe_buf[..],
recovery,
) {
Ok(_) => {
probes_ok += 1;
tracing::debug!(
target: "freemkv::disc",
phase = "patch_probe_ok",
lba = probe_lba,
offset_from_current = offset,
probe_idx,
"Probe read succeeded — drive responsive"
);
}
Err(_) => {
tracing::debug!(
target: "freemkv::disc",
phase = "patch_probe_err",
lba = probe_lba,
offset_from_current = offset,
probe_idx,
"Probe read failed"
);
}
}
}
if probes_ok > 0 {
tracing::info!(
target: "freemkv::disc",
phase = "patch_drive_responsive",
consecutive_failures,
probes_ok,
total_probes = 3,
lba,
range_idx,
"Drive responsive — bad sector cluster, not wedged"
);
} else if probes_ok == 0 && consecutive_failures >= 10 {
// Heuristic suspicion of wedge — NOT the
// confirmed wedge_transition log that fires
// when the SCSI sense family flips into
// Hardware/IllegalRequest. This log just
// says "the local zone is fully bad" which
// could mean a real wedge OR a fully-bad
// cluster on a non-wedged drive. The
// wedge_skip handler in read_error.rs is
// what actually decides + acts.
tracing::warn!(
target: "freemkv::disc",
phase = "patch_zone_fully_bad",
consecutive_failures,
lba,
range_idx,
"patch zone fully bad (10+ failures, all probes failed); \
not a wedge unless read_error.rs's wedge_transition also fires"
);
}
}
// (Removed in 0.20.2) Duplicate NonTrimmed dispatch.
// The earlier `send_or_abort(PatchItem::NonTrimmed)`
// already recorded the range. `Mapfile::record` is
// idempotent so it wasn't a correctness bug, but
// it doubled the consumer's per-failure work.
// Wedge-family detection: HARDWARE_ERROR / ILLEGAL_REQUEST
// are the senses the BU40N's firmware fast-fail mode
// returns. When the drive is wedged, every subsequent
// read returns these in <100ms — exactly the rapid-retry
// cadence that bricks the drive further. Long cooldown
// (30s, matching read_error::ZONE_ENTRY_COOLDOWN_SECS)
// gives the firmware breathing room to clear the fast-
// fail state. After WEDGE_ABORT_THRESHOLD consecutive
// wedge senses with no recovery, bail to autorip so it
// can eject + reload (the only thing that reliably
// clears a real wedge).
let is_wedge_family = err
.scsi_sense()
.map(|s| {
s.sense_key == crate::scsi::SENSE_KEY_HARDWARE_ERROR
|| s.sense_key == crate::scsi::SENSE_KEY_ILLEGAL_REQUEST
})
.unwrap_or(false);
let pause_secs = if is_wedge_family {
wedge_count += 1;
tracing::warn!(
target: "freemkv::disc",
phase = "patch_wedge_family",
lba,
wedge_count,
wedge_abort_threshold = WEDGE_ABORT_THRESHOLD,
sense_key = err.scsi_sense().map(|s| s.sense_key as u32).unwrap_or(0),
"HARDWARE_ERROR / ILLEGAL_REQUEST sense — wedge family, applying long cooldown"
);
if wedge_count >= WEDGE_ABORT_THRESHOLD {
tracing::warn!(
target: "freemkv::disc",
phase = "patch_wedge_abort",
wedge_count,
WEDGE_ABORT_THRESHOLD,
"Drive appears wedged ({} consecutive wedge-family senses); aborting pass for autorip eject+reload",
wedge_count
);
wedged_exit = true;
break 'outer;
}
WEDGE_FAMILY_COOLDOWN_SECS
} else if err.is_bridge_degradation() {
tracing::debug!(
target: "freemkv::disc",
phase = "patch_bridge_degradation",
lba,
consecutive_failures,
error = %err,
"bridge degradation; cooling down"
);
BRIDGE_DEGRADATION_PAUSE_SECS
} else if consecutive_failures >= CONSECUTIVE_FAIL_LONG_PAUSE_THRESHOLD {
CONSECUTIVE_FAIL_LONG_PAUSE
} else {
POST_FAILURE_PAUSE_SECS
};
// Any non-wedge-family read clears the wedge counter.
if !is_wedge_family {
wedge_count = 0;
}
tracing::debug!(
target: "freemkv::disc",
phase = "patch_post_failure_pause",
lba,
consecutive_failures,
pause_secs,
"breathing room after failure"
);
std::thread::sleep(std::time::Duration::from_secs(pause_secs));
}
}
let bad_count = damage_window.iter().filter(|&&b| !b).count();
let mut did_skip = false;
if damage_window.len() >= PASSN_DAMAGE_WINDOW
&& bad_count * 100 / damage_window.len() >= PASSN_DAMAGE_THRESHOLD_PCT
{
// Size-aware cap: never skip more than 1/4 of the
// remaining bad range. A 100-sector bad range is
// really 25-bad + 50-good + 25-bad in disguise; a
// hardcoded MB-scale skip would leap over the
// entire thing and miss the good middle. Capping
// at range_remaining/4 forces convergence on the
// actual bad sub-zones.
let range_remaining_bytes = if opts.reverse {
block_end.saturating_sub(*range_pos)
} else {
end.saturating_sub(block_end)
};
let range_remaining_sectors = range_remaining_bytes / 2048;
let range_quarter = (range_remaining_sectors / 4).max(1);
let escalated = (PASSN_SKIP_SECTORS_BASE << consecutive_skips_without_recovery)
.min(PASSN_SKIP_SECTORS_CAP);
let skip_sectors = escalated.min(range_quarter);
let skip_bytes = skip_sectors * 2048;
let new_block_end = if opts.reverse {
block_end.saturating_sub(skip_bytes).max(*range_pos)
} else {
(block_end + skip_bytes).min(end)
};
if new_block_end != block_end {
tracing::info!(
target: "freemkv::disc",
phase = "patch_damage_skip",
from_lba = lba,
skip_sectors,
escalation = consecutive_skips_without_recovery,
bad_pct = bad_count * 100 / damage_window.len(),
"damage cluster detected; skipping within range"
);
let gap_bytes = if opts.reverse {
block_end.saturating_sub(new_block_end)
} else {
new_block_end.saturating_sub(block_end)
};
work_done = work_done.saturating_add(gap_bytes);
last_skip_from = Some(block_end);
block_end = new_block_end;
consecutive_skips_without_recovery += 1;
skip_count += 1;
did_skip = true;
}
}
if !did_skip {
if opts.reverse {
block_end = block_end.saturating_sub(block_bytes);
} else {
block_end += block_bytes;
}
}
if opts.wedged_threshold > 0 && consecutive_failures >= opts.wedged_threshold {
// Only exit wedged after attempting multiple ranges with zero recovery.
// Single-range terminal failures should not abort the entire pass.
let multi_range_attempted = range_idx > 0;
if multi_range_attempted {
tracing::info!(
target: "freemkv::disc",
phase = "patch_wedged_exit",
consecutive_failures,
blocks_read_failed,
blocks_read_ok,
range_index = range_idx,
total_ranges = bad_ranges.len(),
"Disc::patch giving up — drive appears wedged after multiple ranges"
);
wedged_exit = true;
break 'outer;
}
}
work_done = work_done.saturating_add(block_bytes);
if let Some(reporter) = opts.progress {
let (s, bad_ranges_now) = read_shared(&shared);
let kind = if initial_batch == 1 {
crate::progress::PassKind::Scrape {
reverse: opts.reverse,
}
} else {
crate::progress::PassKind::Trim {
reverse: opts.reverse,
}
};
let main_title_bad = self
.titles
.first()
.map(|t| bytes_bad_in_title(t, &bad_ranges_now))
.unwrap_or(0);
let main_title = self.titles.first();
let pp = crate::progress::PassProgress {
kind,
work_done,
work_total,
bytes_good_total: s.bytes_good,
bytes_unreadable_total: s.bytes_unreadable,
bytes_pending_total: s.bytes_pending,
bytes_total_disc: total_bytes,
disc_duration_secs: main_title.map(|t| t.duration_secs),
bytes_bad_in_main_title: main_title_bad,
main_title_duration_secs: main_title.map(|t| t.duration_secs),
main_title_size_bytes: main_title.map(|t| t.size_bytes),
};
if !reporter.report(&pp) {
halted = true;
break 'outer;
}
}
}
}
// Drain the consumer thread: drop tx, wait for `close` to run
// sync_all + mapfile.flush, then take the final stats from the
// sink's summary. `close` failing on a regular-file sync_all is
// surfaced here as `Error::IoError`, matching pre-split
// behaviour.
let summary = pipe.finish()?;
let stats = summary.stats;
// Log final ISO file size for write verification
if let Ok(metadata) = std::fs::metadata(path) {
tracing::info!(
target: "freemkv::disc",
phase = "patch_iso_size_end",
iso_bytes = metadata.len(),
bytes_recovered = stats.bytes_good.saturating_sub(bytes_good_before),
"ISO file size at patch end"
);
}
tracing::info!(
target: "freemkv::disc",
phase = "patch_done",
blocks_attempted,
blocks_read_ok,
blocks_read_failed,
unreadable_count,
wedged_exit,
halted,
bytes_recovered = stats.bytes_good.saturating_sub(bytes_good_before),
final_bytes_good = stats.bytes_good,
final_bytes_unreadable = stats.bytes_unreadable,
final_bytes_pending = stats.bytes_pending,
total_ranges_processed = bad_ranges.len(),
"Disc::patch returning"
);
Ok(PatchOutcome {
bytes_total: total_bytes,
bytes_good: stats.bytes_good,
bytes_unreadable: stats.bytes_unreadable,
bytes_pending: stats.bytes_pending,
bytes_recovered_this_pass: stats.bytes_good.saturating_sub(bytes_good_before),
halted,
blocks_attempted,
blocks_read_ok,
blocks_read_failed,
wedged_exit,
wedged_threshold: opts.wedged_threshold,
})
}
}